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Alu Plastic Caps

Your Leading Alu Plastic Caps Supplier

 

 

Chongqing Zhengchuan Pharmaceutical Packaging Co., Ltd. is an enterprise that is professionally engaged in research, development, and production of pharmaceutical tubular glass vials and caps. Our products include: Pharmaceutical Glass Vials, Ampoule, Glass Tube, Vial Cap, Pre-filled Syringe, Rubber Stopper, Bottle Screen Printing, Irregular Shape Bottle, Cosmetic Bottle.

Why Choose Us
 
High Production Capacity

The company has four branch factories and three large-sized production bases, covering a land of more than 200,000 m2. The company has 8 furnaces to produce glass tubing and more than 600 sets of high-precision devices used for production of vials and caps.

 
Broad Market

Relying on its great production capacity and famous brand, Zhengchuan has established a nationwide sales service network and has established long-term friendly cooperation relations with more than four hundred customers in China, which makes the company enjoy a good reputation at home and abroad.
Our products sell well in several regions in the world, e.g. South America, Southeast Asia, Europe and Asia.

 
Wide Product Range

The company possesses a modern technology research & development center and an integrated manufacturing center of pharmaceutical glass tubing, glass vials and auxiliary caps. The company mainly produces various types of transparent and amber tubular glass injection vials, tubular glass oral liquid vials, tubular glass screwed-neck vials and ampoules.

 
Quality Assurance

All products would enter a closed warehouse directly from the workshop via mechanical automation, so as to eliminate pollution sources due to transport of products and entrance of staffs and reduce the percentage of pollution and damage of products.
All procedures are controlled by computer that connected with the Intranet of the company. It could realize the integration of management and control, achieve clear entry and stock out in warehouses, and eliminate the risks of wrong or mixed delivery of products.

 

 

 

What is Alu Plastic Caps

The aluminum cap is made of high-quality aluminum alloy materials. It is mainly used for medical and health care products and can meet the special requirements of high temperature and sterilization. Aluminum caps are mostly processed on production lines, with the thickness of the material specification generally ranging from 0.21mm to 0.23mm. Aluminum caps offer the flexibility of choosing different printing techniques, providing a good sealing function. Additionally, they offer more technological choices than plastic caps.

Pharmaceutical Neutral Boron Glass Tubes For Ampoule Bottles

 

Benefits of Alu Plastic Caps 

1. Tamper-Evident Seal

The pharmaceutical industry places a premium on product safety and the prevention of tampering. Aluminum bottle caps provide a tamper-evident seal by featuring a breakable ring or bridge that must be removed before the bottle can be opened. This ensures that the product remains secure and untouched until it reaches the end-user, enhancing consumer confidence in product integrity.

2. Barrier Properties

Aluminum offers excellent barrier properties against oxygen, moisture, and light. Pharmaceutical products, particularly those sensitive to environmental factors, require protection from these elements to maintain their stability and efficacy. Aluminum caps act as a reliable barrier, preserving the product's quality throughout its shelf life.

3. Child-Resistant Closures

Certain pharmaceutical products, such as medications, should be kept out of the reach of children. Aluminum bottle caps can be designed with child-resistant features, making it challenging for young children to open the bottles. These features are essential for safety and regulatory compliance.

4. Customization and Branding

Pharmaceutical companies often seek to differentiate their products in the market. Aluminum bottle caps offer a wide range of customization options, including embossing, debossing, and printing. This allows pharmaceutical companies to brand their products effectively, convey important information, and enhance the overall aesthetics of the packaging.

5. Sustainability

As mentioned earlier, aluminum is recyclable, making it a sustainable choice for pharmaceutical packaging. The pharmaceutical industry has been increasingly focused on sustainability and reducing its environmental impact. Using aluminum bottle caps aligns with these sustainability goals.

 

Features of Alu Plastic Caps

 

  • The aluminum cap can withstand high-temperature sterilization at 121 degrees Celsius.
  • The color of the aluminum cap can be customized according to customer requirements.
  • This product is used in conjunction with a butyl rubber stopper for sealing pharmaceutical injection vials.
  • Aluminum cover styles include center hole type, two-point connection type, three-point connection type, all-tear type, and pull ring type.
  • Regular sizes are 13mm, 20mm, 28mm, and 32mm.
  • In conformity with Standard YBB00372003-2015.
  • We can create a customized logo for you.
13mm Aluminium Injection Cap

 

Types of Alu Plastic Caps 

1. Aluminum Plastic Flip off Crimp Seals

A seal with a plastic Flip Off button that must be removed to expose the injection site.
Flip Off (FOT) seals are used most commonly to package parenteral drugs where it is important that the vial contents remain sterile and secure.
The Flip Off button covers the stopper and helps to keep it clean prior to use. When removed a central section of the stopper is exposed ready for needle insertion. The aluminium skirt remains in place to secure the stopper, maintaining sterility of the vial contents.

2.Aluminum Plastic Flip Tear Up Crimp Seals

A seal with a plastic button attached to help facilitate the activation and complete removal of the seal from the container.
Flip Tear Up seals can be easily removed from the vial, allowing removal of the stopper and access to the vial contents.
Flip Tear Up seals are used for non-injectables and where needle extraction is not required. They might be used in topical, oral or ophthalmic applications.
They are available in 13mm, 20mm and 32mm sizes.

3. Aluminum Plastic Flip Off Tear off Crimp Seals

A seal combining the features of the Flip Off seal with the complete removability of the Tear Off seal.
Flip Off Tear Off seals provide you with flexibility in your closure. Suitable for injectables, they also offer the opportunity to remove the seal fully to gain access to the vial|.

4. Aluminum Plastic Centre Tear Crimp Seals

A seal with a bridged Tear Out tab protecting the target area that must be removed to expose the injection site.
Centre Tear seals are used most commonly to seal vials containing a parenteral drug. A central section of the seal can be lifted out in order to expose a central section of the stopper beneath allowing for needle insertion.

5. Aluminum Plastic Complete Tear Crimp Seals

An all-aluminium seal with Tear Out tab that allows the complete removal of the closure prior to use.
Complete Tear Seals can be fully removed from the vial by hand, allowing access to the vial contents. This solution would suit products that do not require sterility or extraction by needle. Complete Tear Seals might be used to seal vials containing diagnostic solutions, topical or oral products.

 

Applications of Alu Plastic Caps

 

1.Oral Medications Bottle caps for oral medications are often designed with tamper-evident features to ensure product safety. Aluminum's barrier properties help protect the medication from moisture and air, maintaining its effectiveness.

 

2.Parenteral Medications Parenteral medications, such as injectables, must be stored in airtight and sterile conditions. Aluminum bottle caps provide an effective barrier against contamination and are compatible with the autoclave sterilization process.

 

3.Over-the-Counter (OTC) Products Many OTC pharmaceutical products, including vitamins and supplements, utilize aluminum bottle caps for their flexibility in branding and tamper-evident features.

 

4.Liquid Pharmaceuticals Syrups, suspensions, and other liquid pharmaceuticals benefit from the moisture resistance provided by aluminum caps. This ensures that the product remains in optimal condition until consumed.

 

5.Specialty Medications Specialty medications, often biologics or high-value pharmaceuticals, rely on aluminum caps for their tamper-evident properties and robust barrier protection.

Pharmaceutical Borosilicate Glass Vials

 

Process of Alu Plastic Caps
 
 

Production Process of Aluminum Cover

When producing caps for pharmaceutical glass vials, a punching machine is used to drive the punching die for the punching process. The die employed is a ring-cutting die, and the raw material utilized is an aluminum alloy plate, typically requiring a double coating film on the aluminum alloy.

 
 
 

Production Process of Plastic Cover

Lorem ipsum dolor sit amet consectetur adipisicing elit.In the production of plastic caps, a plastic injection molding machine melts plastic raw materials and injects them into a mold for the injection production process. The material for plastic caps consists of polypropylene (PP) and color masterbatch, allowing the production of various colored plastic caps based on the color of the color masterbatch.

 
 
 

Combined Cover Production Process

To create the aluminum-plastic combination cap for pharmaceutical glass vials, pour the aluminum cap and plastic cap onto the corresponding turntable of the heat-sealing machine for the heat-sealing process.

 

 

Certificate

 

Our company has worked out a set of perfect quality control system, among those from our competitors which is the first one that is ISO9002 and ISO9001:2008 certified successfully.
Our products are kept on the DMF record by FDA:
DMF Number Assigned:21564.
Low-borosilicate glass tubular injection vials: DMF Number Assigned: 21564
DMF Number Assigned:21565.
Neutral-borosilicate glass tubular injection vials: DMF Number Assigned: 21565

 

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Our Factory

 

Our company is the first to build a 3d warehouse in the same industry in China, mechanical automation closed warehouse, dust free storage, reducing the risk of mis-sending and mixing.

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Frequently Asked Questions

Q: What is a Alu Plastic Caps?

A: Alu Plastic Caps are used most commonly to package parenteral drugs where it is important that the vial contents remain sterile and secure. The Flip Off button covers the stopper and helps to keep it clean prior to use.

Q: What kind of plastic are Alu Plastic Caps?

A: Generally, caps are made out of high density polyethylene (HDPE) and polypropylene (PP) – both of these have high demand from applications in both domestic and export markets.

Q: What are the uses of aluminum caps?

A: Aluminum caps are used to close glass bottles filled with mineral and natural waters, non-alcoholic and alcoholic beverages, pharmaceutical and technical contents or juices.

Q: What are the uses of aluminum caps?

A: Aluminum Caps provide the excellent packaging solution to clients producing spirits, non-alcoholic beverages, olive oil and pharmaceutical products. They are designed as per standard specifications and dimensions as well as can be customized as per requirement. Key Points: Easy to use.

Q: Why is injection Moulding used for bottle caps?

A: Most plastic bottle caps are manufactured through a process known as injection molding. This process enables each finished one to achieve high precision, uniformity in size, shape, and high surface finishing.

Q: What are the advantages of Alu Plastic Caps?

A: Aluminum-plastic composite lids are crucial in modern packaging, particularly in the food and beverage industries. Easy-open lids, made of safe, hygienic, non-toxic, and odorless high-quality materials, are gaining popularity due to their safety, convenience, and environmental friendliness. The advantages of aluminum-plastic composite covers include:
1. The use of high-quality aluminum material ensures hygiene, rust resistance, and easy opening without auxiliary tools. The bottle cap becomes destructible after opening, effectively preventing theft.
2. Aluminum-plastic composite covers provide excellent cushioning, shock resistance, heat insulation, moisture resistance, and chemical corrosion resistance. They are non-toxic, non-absorbent, dust-free, peel-free, and scale-free, offering a strong sealing performance.
3. Customizable features include the use of stainless steel shot for special requirements like high temperature resistance, boiling resistance, and alcohol resistance. Pattern design options include color printing, embossing, and milling.

Q: What are the sealing methods of Aluminum Caps?

A: Aluminum caps, especially those for oral liquids, are prevalent in the medical packaging industry. Understanding their sealing principles is crucial, as they can be categorized into side wall sealing and flat pressure sealing.
(1) Side wall sealing relies on effective contact between the bottle mouth and the outer part of the bottle cap sealing system. Common pattern cap schemes, such as screw caps, use this sealing system. Glass covers for injections are typically metal covers combined with rubber stoppers, selected based on product structure, use, and price considerations.
(2) Flat pressure sealing is exclusive to screw caps. It increases the contact surface of the sealing ring between the bottle mouth surface and the inner surface of the bottle cap when tightened, achieving the sealing effect.
(3)When specifying aluminum cap specifications, it's essential to select suitable bottle caps for saline bottles of different calibers. The shape of the aluminum cap is generally a multi-position flat top, and the pressed shape depends on the capping machine's mold. If the mold and flat top are sealed into an aluminum cap flat top shape, they may not tightly attach to the bottle stopper, leading to potential loosening.

Q: What are the characteristics of Alu Plastic Caps?

A: Our seals are ideally suited for long-term sample storage and lyophilization applications. Our aluminum seals, designed for use with GPI serum finish vials and bottles, are available in a wide range of colors, styles, and sizes. The convenient open top septa provides direct access to simplify content removal. Another alternative, solid top seals, provide maximum protection from evaporation. Flip off, tear off, and tear out styles provide reassuring tamper evidence. Center disc tear-out seals are commonly used with serum or molded vials requiring stopper exposure for syringe access. Our aluminum tear-off versions can be completely removed from the vial or bottle to facilitate access to vial contents. Be advised, you’ll need to use a crimping or decapping tool to apply or remove aluminum seals from containers with crimp top and should consider one of our manual or automated crimping tools.

Q: What are the characteristics of Alu Plastic Threaded Screw Caps?

A: (1)Consider threaded screw closures for containers used for mixing, extended storage, transport, and delivery of liquid media, buffer solutions, culture media, non-hazardous chemicals or volatile organic substances and solvents. We offer many choices in screw closures including PTFE, PBT, PE, and black phenolic styles. A variety of liner options ensure compatibility with a wide range of chemicals. In line with our commitment to quality, all of our caps are made from high-quality materials and conform to GPI (Glass Packaging Institute) standards and ISO and ASTM specifications, as well as European DIN specs.
(2)Zhengchuan closures combine the advantages of an aluminum seal with the convenience of a screw cap. The innovative design consists of an open-top polypropylene (PP) screw cap, which is connected to a gray bromobutyl stopper.
(3)Closures for media bottles are available in linerless polypropylene screw thread caps that are an economical autoclavable solution with exceptional sealing qualities. They are available with an internal molded seal ring and in solid and open-top formats. Open top caps can be used in combination with bromobutyl rubber GL 45 stoppers to assist you with applications requiring a gas-tight seal of the container, such as storage of oxygen-sensitive materials or maintenance of anaerobic culture conditions.
(4)Our premium caps, made from pigment-free polymer, reduce the risk of leaching and PTFE-faced silicone cap liners maximize leak tightness. We also offer tamper-evident PP screw caps for media and sample storage bottles to help preserve your samples and your piece of mind. The robust and durable three-hole cap systems provide tubing connection/distribution caps for the easy transfer of liquids or gases in and out of bottles under controlled conditions, reducing the risk of contamination or spillage.

We're well-known as one of the leading alu plastic caps manufacturers and suppliers in China. If you're going to buy high quality alu plastic caps, welcome to get more information from our factory. Also, customized service is available.

Low Borosilicate Oral Liquid Vials, Soda-lime Pharmaceutical Glass Vials, Pharmaceutical Neutral Borosilicate Glass Tubes For Injection Vials

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