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Amber Ampoule

Your Leading Amber Ampoule Supplier

 

 

Chongqing Zhengchuan Pharmaceutical Packaging Co., Ltd. is an enterprise that is professionally engaged in research, development, and production of pharmaceutical tubular glass vials and caps. Our products include: Pharmaceutical Glass Vials, Ampoule, Glass Tube, Vial Cap, Pre-filled Syringe, Rubber Stopper, Bottle Screen Printing, Irregular Shape Bottle, Cosmetic Bottle.

Why Choose Us

High Production Capacity

The company has four branch factories and three large-sized production bases, covering a land of more than 200,000 m2. The company has 8 furnaces to produce glass tubing and more than 600 sets of high-precision devices used for production of vials and caps.

 

 

Broad Market

Relying on its great production capacity and famous brand, Zhengchuan has established a nationwide sales service network and has established long-term friendly cooperation relations with more than four hundred customers in China, which makes the company enjoy a good reputation at home and abroad.
Our products sell well in several regions in the world, e.g. South America, Southeast Asia, Europe and Asia.

Wide Product Range

The company possesses a modern technology research & development center and an integrated manufacturing center of pharmaceutical glass tubing, glass vials and auxiliary caps. The company mainly produces various types of transparent and amber tubular glass injection vials, tubular glass oral liquid vials, tubular glass screwed-neck vials and ampoules.

 

 

Quality Assurance

All products would enter a closed warehouse directly from the workshop via mechanical automation, so as to eliminate pollution sources due to transport of products and entrance of staffs and reduce the percentage of pollution and damage of products.
All procedures are controlled by computer that connected with the Intranet of the company. It could realize the integration of management and control, achieve clear entry and stock out in warehouses, and eliminate the risks of wrong or mixed delivery of products.

 

Amber Pharma Neutral Boron Glass Injection vails

 

What is Amber Ampoule

Amber Ampoule is available in Pharmaceutical Amber and Clear Empty Glass Ampoules.Ampoule is a medicinal glass bottle that can be sealed, which can be divided into color ring ampoules and color dot ampoules. It is often used to store drugs for injection, vaccines, serum, etc.

 

Benefits of Amber Ampoule

 

 

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Protecting the Contents

The borosilicate glass used in our ampoules is highly resistant to chemical and thermal shock, ensuring the contents remain protected during transportation and storage.

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Accurate Dosing

The precision manufacturing of our ampoules ensures that they are consistent in size and shape, making them easy to dispense accurate doses of medication.

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Easy to Use

Our glass ampoules are designed with a narrow neck, making them easy to open and use. This feature is especially important in medical settings where time is of the essence.

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Tamper-Proof

The flame-sealing process used in our ampoules ensures that they are tamper-proof and sterile. This feature provides an added layer of security when shipping or storing medications.

 

 

Features of Amber Ampoule

1.5ml Amber Essential Oil Glass Bottle

High-Quality Glass

Our ampoules are made from borosilicate glass, which ensures the protection of the contents of the ampoule from contamination and damage.

Aluminum Plastic Caps for Pharma Glass Bottles

Precision Manufacturing

Our ampoules are manufactured with advanced machinery and processes, which facilitates their ease of use and ensures the accurate dispensing of contents.

1.5ml Amber Essential Oil Glass Bottle

Wide Range of Sizes

Our glass ampoules are available in sizes that range from 1ml to 30ml, providing flexibility for a variety of applications. The 5ml and 10ml sizes are popular in the pharmaceutical industry for delivering precise doses.

Aluminum Plastic Caps for Pharma Glass Bottles

Tamper-Proof

Our glass ampoules are sealed with a flame-sealing process, making them tamper-proof and ensuring the contents are sterile. This feature makes them ideal for the packaging of injectable medications, vaccines.

 

Types of Amber Ampoule
 

Form B Ampoules with Stem Cut

1.This glass container has internal siliconization available.
2.The ampoule has CBR (colour break ring) or OPC (One point Cut) opening.
3.Up to 2 code rings can be applied to the ampoule for identification purposes.

 

Form C Ampoules are with Open Funnel

1.Open-funnel (Form C) made from pharmaceutical grade Type 1 tubular glass.
2.The closed top ampoule (Form C) has One Point Cut (OPC).
3.This glass container has dimensions according to DIN ISO 9187-1.

 

Form D Ampoules Range are Closed Ampoules 

1.The closed top ampoule (Form D) with OPC (one point cut) is made from tubular clear borosilicate glass of the first hydrolytic class.
2.This glass container is produced according to DIN ISO 9187 standard.

 

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Applications Of Amber Ampoule
 

Pain medication

 

Sedatives

 

Drugs for the treatment of heart and/or blood problems

Vitamins

Minerals

Emergency drug

Nausea treatment drugs

 

 

 

How to Fill Ampoules

1.The ampoule filling is a complex mechanism as the main concerning part is not filling the contents of the ampoule into it. Sealing off the lid of these ampoules and keeping foreign elements and fragments from entering into them is more crucial.

2.The ampoules are aligned on the dispensers in the machines where the contents are poured into the ampoules, and the next step is sealing. The top thin layer of the ampoule is melted down with the help of a flame, and it is sealed. In many cases, the empty space left at the top of the ampoules is filled with inert gases to prevent the chemical reaction of the constituents of the ampoule. Ampoule filling process done in sterile class 100 environment to make process germs & bacteria free.

Coated Tubular Glass Vials

 

Ampoule sealing techniques 

Pharma Easy Stab Aluminum Caps

Tip Sealing Method

 

In the tip sealing method, heat is evenly applied on all sides of the neck to melt form a bead. These kind of sealing methods are common in liquid filling ampoules.

Pull Sealing Method

 

In pull sealing method, are commonly used for containers filled with powder as they require a large opening. The neck of the bottle is heated with a burner till the glass becomes soft. With the help of a mechanical device, the top is pulled and twisted.

Coated Glass Vials

 

Process of Amber Ampoule 

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Process of Amber Ampoule Makes denhts on and stretches material glass tube into the shape of ampoule and cuts it.

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Size Checker Checks all sizes.

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Mouth Forming Opens the tube end to form the mouth.

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One Point Cut (Opc) Adds color marking and one point cut.

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Bottom Forming Melts and cuts the semifinished product equally in two, and form the bottom.

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Strain Removal (Annealing) Puts the vials into the annealing oven to remove strein.

 

Certificate

 

Our company has worked out a set of perfect quality control system, among those from our competitors which is the first one that is ISO9002 and ISO9001:2008 certified successfully.
Our products are kept on the DMF record by FDA:
DMF Number Assigned:21564.
Low-borosilicate glass tubular injection vials: DMF Number Assigned: 21564
DMF Number Assigned:21565.
Neutral-borosilicate glass tubular injection vials: DMF Number Assigned: 21565

 

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Our Factory

 

Our company is the first to build a 3d warehouse in the same industry in China, mechanical automation closed warehouse, dust free storage, reducing the risk of mis-sending and mixing.

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Frequently Asked Questions

Q: What is the risk of ampoule?

A: Ampoule cuts can not only cause pain, but are also distressing and leave the pharmacist susceptible to blood-borne pathogen as well as a gateway for viruses and bacteria to enter. Pharmacists can be protected from cuts with an ampoule opener, and also reduce the risk of contracting a blood-borne disease.

Q: What are the risks of glass ampoules?

A: Glass ampoules containing drugs used in patient therapy are the most common cause of occupational injury among healthcare workers, particularly nurses. Glass particles have also been shown to contaminate the ampoules during ampoule breaking. These can then be transferred to the patient by injection.

Q: How many times can an ampoule be used?

A: The way that an ampoule is sealed shut means that the chemical compound inside is protected from exterior elements like oxygen. Because they cannot be reused, ampoules are usually used to store and transport single doses of medicines or samples.

Q: How long can ampoules last?

A: Any item that's packaged as a single-use product—usually called an ampoule—should be tossed immediately after the first use, even if there are leftovers. They're packaged in such a way that their ingredients remain the most potent, so as soon as that packaging is opened, the formula is losing its efficacy.

Q: How do you sterilize ampoules?

A: the use of formaldehyde vapour and states that sterilisation would be complete within an hour. There is the possibility that ampoules might be left in contact with the vapour for a much longer time.

Q: What is an ampoule?

A: An ampoule is a small sealed container made of glass (glass bottle). It contains liquid drugs usually used in hospitals for injection. Modern-day ampoules are highly secured as it does not intact with the content and protect it from air and contaminants and maintain its purity due to the hermetical sealing process they undergo. The bottles are sealed by melting the thin top with open flame. To open the bottle break at the neck in one go. These containers contain a single dose of medicine.

Q: What does the manufacture of a double-tips glass ampoule include?

A: (1)Forming the two tips from a glass tube.
(2)Carrying out certain finishing operations.
(3)Controlling the quality level throughout the manufacturing process.
(4)The double-tips glass ampoule is a primary packaging, i.e. a packaging that is in direct contact with the active ingredient of the medicine or food supplement. As a result, the composition of the glass of which the ampoules are made is regulated by the pharmacopoeia.

Q: What kind of glass is used in ampoule?

A: Brown, or clear, neutral glass, used to produce glass ampoules for sensitive or aggressive products. yellow glass 2nd class, used to produce drinkable ampoules by protecting the contents from light.

Q: How is ampoule made?

A: (1)The vertical machine is a carousel on which 24 to 36 glass rods are placed, thanks to an “automatic loader” robot that positions the glass rods vertically on the carousel, which is in permanent rotation. A series of torches then stretches the rods to form the two tips as the tube rotate around the carousel and descend by gravity. A knife is used to break the stretch of the glass to form the tips, and a final torch is used to close (bead) one of the two tips by heating it slightly.
(2)In the same cycle, the cut tip of a glass ampoule (which beaded tip was made in the previous round), and the beaded tip of the next ampoule is made. Thus, we have a start of the tube with only a cut tip, then an end of the rod with only a beaded tip.
(3)Finally, the finished glass ampoules are collected on a conveyor belt for finishing operations.

Q: How are ampoules packaged?

A: At the end of the production line, after preliminaries and annealing, the glass ampoules are placed in polypropylene boxes, using automatic “automatic packers”. The number of glass ampoules per box varies from 110 to 504, depending on the capacity of the ampoules. The glass ampoules are delivered to the customer laboratory in the plastic box with the top open, and the customer laboratory fills the ampoules and seals them.

Q: How to control the quality of ampoules during the manufacturing process?

A: In-process controls Quality control of glass ampoules In addition to the automatic controls on the line mentioned above, a visual control of the printing is carried out regularly, at a defined frequency, by: (1)The operator who runs the line.
(2)The setter who is in charge of a group of several lines.
(3)The production quality specialist who moves from line to line throughout the glassworks.
(4)The production quality specialist takes a few glass ampoules from each line to check all the characteristics of the ampoule, including the breaking strength of the self-breakable glass.

Q: How is the ampoule sealed?

A: The glass ampoules are delivered to the customer laboratory in the plastic box with the open tips at the top, and the customer laboratory fills the ampoules by vacuum, seals them and sterilizes them if necessary.
(1)Vacuum filling
The filling machine consists of a vacuum tank open at the top and fitted with a hinged lid. On this lid, grids are fixed to hold the glass ampoules when the whole unit (the plastic box and all the ampoules it contains) is turned over in the tank.
(2)The whole set is turned over and the lid is closed. The ampoule tips are immersed in the liquid to be filled (medicine, food supplement, etc.), and the tank is emptied. The air in the glass ampoules is evacuated and the liquid fills the ampoule by capillary action. The lid is opened and the box is turned upside down again. Once the box is free of the grid, it is directed to the tips washing and sealing line. In this way, all glass ampoules are filled in the same cycle to the same volume.
(3)Tips washing
The tips are washed using cold and hot water showers, suitably arranged. The principle is to play on the expansion of the air between the product and the tips. The solid glass ampoule boxes circulate on a conveyor belt under these showers. A low burner, and a reflector directing heat from the sealing flame further down the line, is used to dry the tips before sealing. (4)Sealing
After washing, the glass ampoules, still stored in their box, are passed under the sealing ramp, which is an air/gas/oxygen burner. This flame licks the top of the cut tips, which close naturally.
(5)Sterilization and packaging
Sterilization can be carried out by tyndallization or autoclaving, in order to eliminate vegetative forms (bacteria) and resistance forms (spores). This involves subjecting the glass ampoules to heating cycles according to the chosen process.
(6)A visual check after sterilization allows the defective ampoules to be eliminated before the others are sent to the packaging line where they are placed on a rack, and the latter are placed in boxes (secondary packaging).

We're well-known as one of the leading amber ampoule manufacturers and suppliers in China. If you're going to buy high quality amber ampoule, welcome to get more information from our factory. Also, customized service is available.

Soda lime Injection Vials, Ampoule, Neutral Borosilicate Glass Injection Ampoules

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